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从研发设计到生产制造,从质量检测到终端应用,人工智能(AI)技术正以前所未有的速度重塑各行各业的产业格局。作为国民经济的重要基础产业之一,涂料行业也乘着数字化转型的春风,加速“拥抱”数字技术。

在4月10—11日由中国涂料工业协会主办的2025中国国际涂料大会上,与会专家一致认为,涂料企业需要加快数字化转型步伐,加强人才培养和技术研发投入,以AI为核心构建竞争力壁垒,共同推动行业智能化升级。

智能涂层构建主动防护体系

“智能涂层技术已成为未来发展趋势,其中自修复、自预警、主动防护三大典型智能涂层是行业关注焦点。”中国工程院院士、广东腐蚀科学与技术创新研究院院长韩恩厚指出,自修复涂层如同涂料的“神经系统”,通过研发5-15μm高纯度微胶囊释放低聚物或树脂,可以实现在腐蚀发生时精准释放低聚物,达到涂层“自主愈合”的效果,延长涂层寿命。这种技术不仅减少了重涂频率,还降低了维护成本,特别适用于大型基础设施和工业设备的防护。

韩恩厚介绍,智能自预警涂层为涂层赋予了“感知能力”,在涂层中加入具有自主防护功能的物质,能够精准定位失效部位,在腐蚀或老化初期发出预警信号,涂层变化的颜色实时反馈出腐蚀动态,进行早期精准修复;主动防护涂层则更进一步,通过二步包覆工艺制备介孔SiO2微容器,感应pH值变化实现缓蚀剂的可控释放,涂层如同“变色龙”般实时反馈腐蚀动态,主动保护基材免受腐蚀。

“AI技术推动了涂层从‘被动防御’转化为‘主动防护’。”韩恩厚补充道,通过理论计算设计和大数据分析,涂层的性能预测和制备工艺优化效率都得到了大幅提升。同时,涂料高通量室内加速试验技术的引入,还能快速低成本获取模型规律,使得涂料性能测试更加高效、低成本。

开启生产“智”造全流程

随着5g、人工智能、工业互联网、物联网等新型基础设施的加速推进,涂料制造业正迈向智能制造的新阶段。

三棵树涂料股份有限公司董事长兼总裁洪杰认为,数字经济已成为稳增长、促转型的重要引擎。广大涂料企业应全面加快数字化转型,加快AI技术普及和大模型应用,对内改进研发生产和运作效率,加快推动工业涂料国产化进程。

在数字化实验管理方面,PPG开发的实验室信息管理系统(LIMS),通过涂料生产模拟、烘箱模拟、喷涂模拟、隔热涂料效果模拟、电池安全数字化管理等方式,为涂料生产、性能优化和应用提供了全方位的支持。在颜色管理这一专业领域,PPG公司PMC亚太区技术总监李富生强调,PPG通过颜色可视化平台,实现面板颜色可视化、3D颜色可视化、工业涂层颜色可视化,缩小物理世界与数字世界之间的差距,提高客户的颜色交付效率并减少物料使用。

三棵树通过引入AI算法,实时分析原材料数据点、构建多维配方性能模型、支持数据组合的秒级运算,可以做到动态调整配方参数,实现配方性能预测准确率大幅度提升。并且,该公司于今年2月宣布接入DeepSeek人工智能技术,构建智能化生产管理体系,实时采集温度、压力、流量等200余个关键工艺参数,建立了多维度生产数据模型。

立邦则以“工业4.0”理念为核心,全面推进智能制造和数字化转型。据立邦投资有限公司副董事长杨思成介绍,自2020年起立邦中国启动以客户为中心的组织重构与流程变革,在工厂实施自动化、数字化、云计算和大数据技术,构建了从设计到管理的全流程数字化体系。

杨思成分享的三点经验引发与会专家共鸣:第一,智能工厂是一项长期持续的工作,不能期望一次性的投资就能实现,无论管理还是技术都需要不断的调整和优化;第二,数字化建设是一项群众运动,无论一线员工还是管理者都需要培养数字化思维;第三,建设智能工厂的同时,要加强网络安全建设,要把工控网络安全放在重要的位置。

AI技术推动行业绿色发展

广东金宝力化工科技装备股份有限公司总经理李强指出,未来涂料设备行业将围绕新质生产力与可持续发展并进,重点关注节能环保与AI技术应用的深度融合。其观点得到了广东派勒智能纳米科技股份有限公司的实践印证,该公司研发的全流程EPC工程服务,通过封闭式产线设计和热能回收系统,助力企业降低能耗、减少VOCs逸散,满足环保要求。

立邦中国通过数字化产销平台,将涂料配送半径从300千米缩短至274千米,碳排放减少约8.7%;粉料配送半径从150千米缩短至133千米,碳排放减少约11.3%。此外,立邦还通过建设绿色工厂,全方位满足客户个性化定制需求,推动行业向绿色、智能方向发展。

浙江鱼童新材料股份有限公司近年来深耕航运低碳化关键的功能性涂料、航空涂料等产品。公司正全面导入AI和DeepSeek管理体系,推动现代企业管理制度创新和新质生产力建设,促进公司高水平全面健康发展。

未来,涂料行业的智能化转型仍需持续深化。杨思成表示,智能工厂是一项长期的持续工作,数字化建设需全员参与,同时要还加强网络安全建设、推进绿色环保技术。

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